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Lenker von einem E-Bike mit App

E-bike software testing: QA for app, firmware & IoT systems

written by Lisa

Why QA for connected micromobility needs to be rethought 

 E-bikes have long been more than just bicycles with electric assistance. Modern drive systems consist of complex firmware, sensor technology, Bluetooth interfaces and a mobile app, which is becoming the central control center for many users. Navigation, ride data, battery status or connections to platforms such as Strava: today, all of this runs on the software side - and must function seamlessly.

This is precisely where the challenge lies: How do you test e-bike software that is embedded, mobile and connected at the same time? And how can quality assurance keep pace when development cycles are becoming ever shorter and releases ever more frequent?

 

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From mechanics to software: How QA is playing a key role in the e-bike sector 

What used to be solved mechanically now depends on firmware and code. A sudden Bluetooth failure, incorrect performance data or an app that does not start on an Android device - these are not marginal problems, but potential purchase criteria.

In this area of tension, QA today has to do more than classic tests at the end of the cycle. It needs:

_Haken_circle_blueAgile, continuous test processes

_Haken_circle_blueTest environments with hardware-in-the-loop

_Haken_circle_blueSimulation options for driving data and sensor states 

_Haken_circle_blueAutomated re-tests for app and firmware updates

_Haken_circle_blueTest plans that map user stories and real usage

 

Tester sits on an e-bike in front of an IoT workshop

 

2Special challenges when testing e-bike systems

Quality assurance in micromobility differs significantly from classic app testing:

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App, firmware & hardware interlock
A bug in the app can affect the interaction with the motor control unit. Conversely, firmware changes can cause unpredictable app behavior.

_Device-Anwendung-IconVariety of test constellations
Android vs. iOS, different Bluetooth chips, different user behavior - all this has to be tested.

_Fahrrad-IconRegulation
In Europe, standards such as EN 15194 apply to e-bike systems, which concern functions such as assistance behavior or safety shutdowns - and are therefore also relevant to software.

E-bike symbol drawn on the road with chalk in front of a pair of feet

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Best Practices for e-Bike Software QA

The following strategies have proven effective in ensuring that quality assurance for e-bike systems is efficient and effective:

_Haken_circle_outline_blueIntegrate test early (“Shift Left QA”)

_Haken_circle_outline_blueMatching test cases to real use

_Haken_circle_outline_blueSimulation instead of continuous field tests

_Haken_circle_outline_blueTest automation for recurring processes

_Haken_circle_outline_blueTransparent QA budgeting with regular tracking

Two people in front of devices wall on teaser image for blog article - 10 things about relaunch testing

 

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Conclusion: Quality assurance as the key to smart mobility

In connected mobility, reliability is a selling point. An e-bike app that charges quickly, navigates reliably, integrates all sensors properly and works seamlessly with third-party providers creates trust - and stands out on the market.

From established manufacturers such as Brose to young mobility start-ups, quality assurance for e-bike software is no longer an add-on, but part of the product. If you want to survive in today's competitive environment, you have to be agile, realistic and forward-looking in your testing.